Modified Alcohol Ultrasonic Vacuum Cleaners
- Fully automatic vacuum precision cleaning
- High efficiency, energy saving and environmental protection
- Multi-process integration
Modified Alcohol Ultrasonic Vacuum Cleaners
This is an automatic modified alcohol vacuum cleaning machine is a device that cleans products by combining ultrasonic waves with modified alcohol cleaning agents. Its working principle is as follows: it utilizes the strong penetrating mechanical vibration force of ultrasonic waves to impact the surface of workpieces, and combines with the ability of modified alcohol cleaning agents to remove both oil-based and water-soluble contaminants. It performs all-round cleaning under vacuum conditions, leaving the workpiece surfaces, blind holes, and narrow gaps clean. It can remove oil stains such as cutting oil, emulsion, and polishing fluid, as well as metal fines, and is suitable for cleaning various metals including aluminum, copper, iron, and alloys. The modified alcohol vacuum cleaning machine is an environmentally friendly cleaning system newly developed, designed, and manufactured by GTK. Its process is applicable to precision components processed with water-soluble cutting fluid or mineral oil. The equipment integrates multiple processes such as spraying, immersion, agitation, ultrasonic cleaning, and vacuum drying.
This product belongs to GTKClean's Solvent Cleaning Systems range and is configured around the part, contamination, cleanliness target and required capacity.
Related Products For Your Business
What is Modified Alcohol Ultrasonic Vacuum Cleaning Machine
This is an automatic modified alcohol vacuum cleaning machine is a device that cleans products by combining ultrasonic waves with modified alcohol cleaning agents. Its working principle is as follows: it utilizes the strong penetrating mechanical vibration force of ultrasonic waves to impact the surface of workpieces, and combines with the ability of modified alcohol cleaning agents to remove both oil-based and water-soluble contaminants. It performs all-round cleaning under vacuum conditions, leaving the workpiece surfaces, blind holes, and narrow gaps clean. It can remove oil stains such as cutting oil, emulsion, and polishing fluid, as well as metal fines, and is suitable for cleaning various metals including aluminum, copper, iron, and alloys.
The modified alcohol vacuum cleaning machine is an environmentally friendly cleaning system newly developed, designed, and manufactured by GTK. Its process is applicable to precision components processed with water-soluble cutting fluid or mineral oil.
The equipment integrates multiple processes such as spraying, immersion, agitation, ultrasonic cleaning, and vacuum drying.
Characteristics of Modified Alcohol Solvents
- Excellent solubility and volatility, enabling effective removal of contaminants such as oil stains, grease, and dust from object surfaces.
- Superior water miscibility compared to hydrocarbon solvents, with wide applicability. It is suitable for precision components processed with water-soluble cutting fluid or mineral oil.
- Modified alcohol exhibits excellent environmental performance, making the cleaning process safer.
- During use, it does not generate irritating odors or harmful substances and is harmless to humans.
- Key Design and Manufacturing Features of GTK Modified Alcohol Vacuum Cleaning Machine
One-stop design and manufacturing for pre-cleaning, precision cleaning, and drying, with a small footprint.
Cleaning Process:
Level 1 Spray Rinsing — Level 1 Ultrasonic Cleaning — Level 1 Flow Disturbance Cleaning — Level 2 Spray Rinsing — Level 2 Ultrasonic Cleaning — Level 2 Flow Disturbance Cleaning — Vacuum Steam Bath Cleaning — Vacuum Drying.
During Cleaning: The cleaning basket with products performs 360° rotation or swings at any angle, ensuring excellent cleaning results.
High-temperature boiling cleaning at 80°C for superior oil removal.
After cleaning, the solvent undergoes full emptying and filtration. Distillation controls the solvent’s own oil content and particle residues, maintaining the highest cleaning quality at all times.
During operation, the solvent features continuous vacuum distillation, circulation, and regeneration, resulting in low solvent consumption.
Automatic separation of high-boiling-point substances such as mineral oil, with automatic control of continuous slag discharge — no waiting required.
The reciprocating circulation of solvent from the liquid storage tank to the cleaning tank is controlled by pipelines and valves under vacuum conditions, avoiding contact with external air. This reduces volatilization and lowers solvent consumption.
Cleaning Cycle: Approximately 12-15 minutes per basket.
Modified Alcohol Ultrasonic Vacuum Cleaners Model：
| Model | GTK-400MT | GTK-500MT | GTK-700MT | GTK-1800MT |
| Dimension 【mm】 | 2800*1950*2500 | 3500*1950*2500 | 5300*2000*2680 | 5500*2400*2950 |
| Basket Size 【mm】 | 480*250*200 | 550*365*250 | 700*460*380 | 1800*600*500 |
| Detergent volume 【L】 | 350 | 600 | 850 | 2500 |
| cycle [min/Baskets] | 12~15 | 12~15 | 12~15 | 25~30 |
| chamber 【mm】 | Φ400*580 | Φ500*650 | Φ700*800 | Φ900*1950 |
| Distillation volume 【L/H】 | 150 | 200 | 400 | 800 |
| Single basket load 【KG】 | 30~50 | 50~100 | 100~150 | 300~500 |
01 Full-Automatic Vacuum Evacuation
Place the cleaning basket into the cleaning tank via the material table. After the cleaning tank is evacuated to the set value, the cleaning fluid is introduced.
02 Vacuum Spray Cleaning
The high-pressure pre-spray system uses heated modified alcohol to rinse oil stains from the product surface. The rinsed dirty fluid undergoes continuous distillation for recovery.
03 Rotational Ultrasonic Cleaning
Ultrasonic cleaning is performed on workpieces under vacuum for the set time. The workpieces can be rotated or oscillated as an option.
04 Vacuum Modified Alcohol Vapor Cleaning
Under vacuum conditions, clean modified alcohol vapor (after distillation) is sprayed to clean the workpiece surface. Spray vapor cleaning is a high-temperature process that ensures thorough and effective product cleaning.
05 Vacuum Drying
All modified alcohol and vapor in the cleaning chamber are completely extracted to achieve a full vacuum state. Complete drying is achieved through thermal radiation.
06 Unloading and Cooling
Products are automatically transported to the cooling station via mechanical operation. The cooling station adopts air cooling, with a cooling time of 3-5 minutes.
